{"id":1653,"date":"2024-08-06T13:16:44","date_gmt":"2024-08-06T13:16:44","guid":{"rendered":"https:\/\/noir90.ca\/Polyplast\/success-stories\/"},"modified":"2025-11-13T15:36:14","modified_gmt":"2025-11-13T15:36:14","slug":"success-stories","status":"publish","type":"page","link":"https:\/\/polyplasts.com\/en\/success-stories\/","title":{"rendered":"Success stories"},"content":{"rendered":"

[et_pb_section fb_built=”1″ custom_padding_last_edited=”on|phone” next_background_color=”#414042″ admin_label=”Header” _builder_version=”4.27.0″ _module_preset=”default” background_color=”#01ADEF” use_background_color_gradient=”on” background_color_gradient_stops=”rgba(65,64,66,0.81) 1%|rgba(1,173,239,0.74) 97%” background_color_gradient_overlays_image=”on” background_image=”https:\/\/polyplasts.com\/wp-content\/uploads\/2024\/08\/Polyplast-1-1.png” parallax=”on” custom_padding=”9.1%||10.2%||false|false” custom_padding_tablet=”9.1%||12.9%||false|false” custom_padding_phone=”15%||25%||false|false” bottom_divider_style=”asymmetric2″ bottom_divider_height=”130px” bottom_divider_flip=”horizontal” da_disable_devices=”off|off|off” locked=”off” collapsed=”on” global_colors_info=”{}” da_is_popup=”off” da_exit_intent=”off” da_has_close=”on” da_alt_close=”off” da_dark_close=”off” da_not_modal=”on” da_is_singular=”off” da_with_loader=”off” da_has_shadow=”on”][et_pb_row _builder_version=”4.24.2″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.0″ _module_preset=”default” header_font=”Montserrat|700|||||||” header_text_color=”#ffffff” header_font_size=”60px” header_letter_spacing=”8px” custom_margin=”||16px|||” header_font_size_tablet=”64px” header_font_size_phone=”38px” header_font_size_last_edited=”on|phone” header_text_shadow_style=”preset3″ global_colors_info=”{}”]<\/p>\n

Success stories<\/h1>\n

[\/et_pb_text][et_pb_text _builder_version=”4.27.0″ _module_preset=”7b6dbeca-d8f6-406f-b729-775afda17624″ header_4_font=”brandon|700||on|||||” header_4_text_align=”left” header_4_text_color=”#FFFFFF” header_4_font_size=”24px” header_4_line_height=”1.3em” width=”80%” module_alignment=”center” custom_margin=”||0px||false|false” header_4_font_size_tablet=”22px” header_4_font_size_phone=”16px” header_4_font_size_last_edited=”on|phone” global_colors_info=”{}”]<\/p>\n

Results that speak for themselves!<\/h4>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ admin_label=”About” _builder_version=”4.24.2″ background_color=”#414042″ custom_padding=”28px||88px|||” da_disable_devices=”off|off|off” global_colors_info=”{}” da_is_popup=”off” da_exit_intent=”off” da_has_close=”on” da_alt_close=”off” da_dark_close=”off” da_not_modal=”on” da_is_singular=”off” da_with_loader=”off” da_has_shadow=”on”][et_pb_row _builder_version=”4.27.0″ _module_preset=”default” animation_style=”fade” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.24.2″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ text_font=”||||||||” text_font_size=”22px” link_font=”||||||||” ul_font=”||||||||” ol_font=”||||||||” quote_font=”||||||||” header_font=”||||||||” header_2_font=”brandon|700|||||||” header_2_font_size=”45px” header_2_line_height=”1.2em” background_layout=”dark” module_alignment=”center” custom_margin=”|||” custom_padding=”|||” header_2_font_size_tablet=”” header_2_font_size_phone=”36px” header_2_font_size_last_edited=”on|phone” locked=”off” global_colors_info=”{}”]<\/p>\n

AGNICO EAGLE DIVISION MEADOWBANK<\/h2>\n

IMPROVED DROP LINER SERVICE LIFE<\/p>\n

[\/et_pb_text][et_pb_text _builder_version=”4.27.0″ text_font=”||||||||” text_font_size=”19px” text_line_height=”1.4em” header_3_font=”brandon||||||||” header_3_line_height=”1.2em” custom_padding=”|||” custom_padding_tablet=”|40px||40px||true” custom_padding_last_edited=”off|desktop” global_colors_info=”{}”]<\/p>\n

Meadowbank approached us because their original drop liner didn’t last between the two scheduled shutdowns. The original liner had a lifespan of around 10-11 weeks, while shutdowns were scheduled every three months. This led to production stoppages for temporary repairs. <\/span><\/span><\/p>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”1_2,1_2″ _builder_version=”4.16″ global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text _builder_version=”4.27.0″ text_font=”||||||||” text_line_height=”1.4em” header_3_font=”brandon||||||||” header_3_text_color=”#01ADEF” header_3_font_size=”20px” header_3_line_height=”1.2em” custom_padding=”|||0px||” animation_style=”fade” locked=”off” global_colors_info=”{}”]<\/p>\n

Implemented solutions<\/strong><\/span><\/span><\/h3>\n

Initial tests were carried out by adding 2 inches of hot urethane over the original liner. Currently, the liner consists of 4 \u00bd inches of urethane on a steel plate, which serves only to hold the liner in place. <\/span><\/p>\n

[\/et_pb_text][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text _builder_version=”4.27.0″ text_font=”||||||||” text_font_size=”19px” text_line_height=”1.8em” header_3_font=”brandon||||||||” header_3_text_color=”#01ADEF” header_3_font_size=”20px” header_3_line_height=”1.2em” custom_margin=”||-2px|||” custom_padding=”||13px|0px||” animation_style=”fade” locked=”off” global_colors_info=”{}”]<\/p>\n

obtained results<\/strong><\/span><\/span><\/span><\/h3>\n

[\/et_pb_text][et_pb_blurb title=”Increased service life” use_icon=”on” font_icon=”||divi||400″ icon_placement=”left” _builder_version=”4.27.4″ _module_preset=”default” header_font=”brandon|700|||||||” header_text_color=”#ffffff” header_font_size=”16px” header_line_height=”1.2em” body_text_color=”#ffffff” body_line_height=”1.4em” animation_style=”slide” animation_direction=”left” animation_intensity_slide=”8%” global_colors_info=”{}”]<\/p>\n

Service life increased from 5.7 million tonnes to 6.75 million tonnes in 6 months.<\/span><\/p>\n

[\/et_pb_blurb][et_pb_blurb title=”Material Economy” use_icon=”on” font_icon=”||divi||400″ icon_placement=”left” _builder_version=”4.24.2″ _module_preset=”default” header_font=”brandon|700|||||||” header_text_color=”#ffffff” header_font_size=”16px” header_line_height=”1.2em” body_text_color=”#ffffff” body_line_height=”1.4em” animation_style=”slide” animation_direction=”left” animation_intensity_slide=”8%” global_colors_info=”{}”]<\/p>\n

20% cost reduction on a complete assembly, with much lighter parts.<\/span><\/p>\n

[\/et_pb_blurb][et_pb_blurb title=”Reduction in unplanned stoppages” use_icon=”on” font_icon=”||divi||400″ icon_placement=”left” _builder_version=”4.24.2″ _module_preset=”default” header_font=”brandon|700|||||||” header_text_color=”#ffffff” header_font_size=”16px” header_line_height=”1.2em” body_text_color=”#ffffff” body_line_height=”1.4em” animation_style=”slide” animation_direction=”left” animation_intensity_slide=”8%” global_colors_info=”{}”]<\/p>\n

The customer now exceeds 6 months with our current liner.<\/span><\/p>\n

[\/et_pb_blurb][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.24.2″ _module_preset=”default” custom_padding=”3px||35px|||” da_disable_devices=”off|off|off” global_colors_info=”{}” da_is_popup=”off” da_exit_intent=”off” da_has_close=”on” da_alt_close=”off” da_dark_close=”off” da_not_modal=”on” da_is_singular=”off” da_with_loader=”off” da_has_shadow=”on”][et_pb_row column_structure=”1_2,1_2″ make_equal=”on” _builder_version=”4.27.0″ background_color=”#E0E0E0″ transform_translate=”0px|-30px” transform_translate_linked=”off” width=”90%” custom_margin=”-38px||||false|false” custom_padding=”35px|30px|35px|30px|true|true” animation_style=”zoom” animation_intensity_zoom=”20%” custom_css_main_element=”margin:auto;||align-items:center;” box_shadow_style=”preset2″ box_shadow_blur=”68px” locked=”off” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text _builder_version=”4.24.2″ text_font=”||||||||” text_font_size=”19px” text_line_height=”1.8em” header_3_font=”brandon||||||||” header_3_line_height=”1.2em” custom_padding=”|||” custom_padding_tablet=”|40px||40px||true” custom_padding_last_edited=”off|desktop” global_colors_info=”{}”]<\/p>\n

Financial benefits<\/strong><\/h3>\n

[\/et_pb_text][et_pb_blurb title=”Mussel yield” use_icon=”on” font_icon=”||divi||400″ icon_placement=”left” _builder_version=”4.27.0″ _module_preset=”default” header_font=”brandon|700|||||||” header_text_color=”#414042″ header_font_size=”16px” header_line_height=”1.2em” body_text_color=”#414042″ body_line_height=”1.4em” animation_style=”slide” animation_direction=”left” animation_intensity_slide=”8%” global_colors_info=”{}”]<\/p>\n

The mold paid for itself in 1 year.<\/p>\n

[\/et_pb_blurb][et_pb_blurb title=”Annual savings” use_icon=”on” font_icon=”||divi||400″ icon_placement=”left” _builder_version=”4.27.0″ _module_preset=”default” header_font=”brandon|700|||||||” header_text_color=”#414042″ header_font_size=”16px” header_line_height=”1.2em” body_text_color=”#414042″ body_line_height=”1.4em” animation_style=”slide” animation_direction=”left” animation_intensity_slide=”8%” global_colors_info=”{}”]<\/p>\n

Annual savings of $11,114.72 on parts costs.<\/p>\n

[\/et_pb_blurb][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text _builder_version=”4.27.0″ text_font=”||||||||” text_font_size=”20px” header_3_font=”brandon||||||||” header_3_font_size=”20px” header_3_line_height=”1.2em” custom_padding=”|||” locked=”off” global_colors_info=”{}”]<\/p>\n

Thanks to our solution, Meadowbank has been able to reduce unplanned production stoppages and optimize their operating costs, while increasing the lifespan of their equipment.<\/strong><\/p>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.27.0″ _module_preset=”default” custom_padding=”34px|||||” da_disable_devices=”off|off|off” global_colors_info=”{}” da_is_popup=”off” da_exit_intent=”off” da_has_close=”on” da_alt_close=”off” da_dark_close=”off” da_not_modal=”on” da_is_singular=”off” da_with_loader=”off” da_has_shadow=”on”][et_pb_row _builder_version=”4.27.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.27.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.0″ _module_preset=”default” text_font=”|700|||||||” text_font_size=”20px” header_3_font=”–et_global_heading_font|700|||||||” header_3_text_color=”#201f21″ header_3_font_size=”40px” header_3_line_height=”1.2em” header_3_font_size_tablet=”40px” header_3_font_size_phone=”28px” header_3_font_size_last_edited=”on|phone” global_colors_info=”{}”]<\/p>\n

MORE SUCCESS STORIES<\/h3>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”1_4,1_4,1_4,1_4″ use_custom_gutter=”on” gutter_width=”2″ make_equal=”on” _builder_version=”4.27.0″ background_enable_image=”off” width=”90%” max_width=”none” locked=”off” global_colors_info=”{}”][et_pb_column type=”1_4″ _builder_version=”4.27.0″ use_background_color_gradient=”on” background_color_gradient_stops=”rgba(255,255,255,0.93) 0%|rgba(255,255,255,0.84) 100%” background_color_gradient_overlays_image=”on” background_image=”https:\/\/polyplasts.com\/wp-content\/uploads\/2024\/08\/Joint-detancheite.png” custom_padding=”20px|20px|20px|20px|true|true” animation_style=”slide” animation_direction=”bottom” border_radii=”on|10px|10px|10px|10px” box_shadow_style=”preset2″ box_shadow_blur=”60px” box_shadow_color=”rgba(0,0,0,0.2)” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_blurb title=”Blade covering” image=”https:\/\/polyplasts.com\/wp-content\/uploads\/2024\/09\/26.png” image_icon_width=”30%” _builder_version=”4.27.0″ header_font=”|700||on|||||” header_text_color=”#7D1B64″ header_font_size=”18px” header_letter_spacing=”1px” header_line_height=”1.4em” body_font=”||||||||” body_text_color=”#1e1d1d” body_line_height=”1.3em” text_orientation=”center” custom_margin=”||10px” animation_style=”fade” animation=”off” locked=”off” global_colors_info=”{}”]<\/p>\n

Previously, the blades were covered with rubber, but thanks to the use of our product, their service life has been considerably increased<\/b>.e<\/b><\/span>. This improvement has saved our customer around $10,000<\/b> a year, with an impressive 27%<\/b> return on investment. <\/p>\n

[\/et_pb_blurb][\/et_pb_column][et_pb_column type=”1_4″ _builder_version=”4.27.0″ use_background_color_gradient=”on” background_color_gradient_stops=”rgba(255,255,255,0.84) 0%|rgba(255,255,255,0.84) 100%” background_color_gradient_overlays_image=”on” background_image=”https:\/\/polyplasts.com\/wp-content\/uploads\/2024\/08\/coulage_seal_ball_mill–scaled.jpg” custom_padding=”20px|20px|20px|20px|true|true” animation_style=”slide” animation_direction=”bottom” border_radii=”on|10px|10px|10px|10px” box_shadow_style=”preset2″ box_shadow_blur=”60px” box_shadow_color=”rgba(0,0,0,0.2)” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_blurb title=”Deflector on bolting machine” image=”https:\/\/polyplasts.com\/wp-content\/uploads\/2024\/09\/27.png” image_icon_width=”30%” _builder_version=”4.27.0″ header_font=”|700||on|||||” header_text_color=”#7D1B64″ header_font_size=”18px” header_letter_spacing=”1px” header_line_height=”1.4em” body_font=”||||||||” body_text_color=”#1e1d1d” body_line_height=”1.3em” text_orientation=”center” custom_margin=”||10px” animation_style=”fade” animation=”off” locked=”off” global_colors_info=”{}”]<\/p>\n

Recurring breakdowns on the bolting machines were often not repaired during the same shift, impacting several shifts in a row. By adding protection to the hydraulic motors, we enabled our customer to : <\/p>\n

\n

    \n
  • Avoid more than 120 breakages per year<\/strong><\/li>\n
  • Save<\/strong> on wages, repairs and production downtime<\/li>\n
  • The return on investment for this solution was spectacular, reaching almost 80,000%<\/strong>! An unprecedented success for our customer.<\/li>\n<\/ul>\n

    [\/et_pb_blurb][\/et_pb_column][et_pb_column type=”1_4″ _builder_version=”4.27.0″ use_background_color_gradient=”on” background_color_gradient_stops=”rgba(255,255,255,0.87) 0%|rgba(255,255,255,0.84) 100%” background_color_gradient_overlays_image=”on” background_image=”https:\/\/polyplasts.com\/wp-content\/uploads\/2024\/08\/Polyplast-1-1.png” custom_padding=”20px|18px|20px|18px|true|true” animation_style=”slide” animation_direction=”bottom” border_radii=”on|10px|10px|10px|10px” box_shadow_style=”preset2″ box_shadow_blur=”60px” box_shadow_color=”rgba(0,0,0,0.2)” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_blurb title=”Improving the durability of Toyo pumps at the Laronde mine (Agnico Eagle)” image=”https:\/\/polyplasts.com\/wp-content\/uploads\/2024\/09\/28.png” image_icon_width=”30%” _builder_version=”4.27.0″ header_font=”|700||on|||||” header_text_color=”#7D1B64″ header_font_size=”16px” header_letter_spacing=”1px” header_line_height=”1.4em” body_font=”||||||||” body_text_color=”#1e1d1d” body_line_height=”1.3em” text_orientation=”center” custom_margin=”||10px” animation_style=”fade” animation=”off” locked=”off” global_colors_info=”{}”]<\/p>\n

    Our customer Agnico Eagle was facing a durability problem with its coal pump casings, which were expensive (around $7,500 in 2014) and had a limited lifespan of just three months.<\/p>\n

    After contacting us, we were able to repair 95% of the perforated pump casings<\/strong> and double their life<\/strong> between maintenance. Our customer’s annual budget for these parts dropped from $90,000 to just $12,000<\/strong>. <\/p>\n

    The return on investment for the manufacture of its mold and the first three pump covers was achieved in just 6 to 8 weeks<\/strong>.<\/p>\n

    [\/et_pb_blurb][\/et_pb_column][et_pb_column type=”1_4″ _builder_version=”4.27.0″ use_background_color_gradient=”on” background_color_gradient_stops=”rgba(255,255,255,0.83) 0%|rgba(255,255,255,0.84) 100%” background_color_gradient_overlays_image=”on” background_image=”https:\/\/polyplasts.com\/wp-content\/uploads\/2024\/08\/Photo-exteerieur-1-scaled.jpg” custom_padding=”20px|18px|20px|18px|true|true” animation_style=”slide” animation_direction=”bottom” border_radii=”on|10px|10px|10px|10px” box_shadow_style=”preset2″ box_shadow_blur=”60px” box_shadow_color=”rgba(0,0,0,0.2)” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_blurb title=”CATERPILLAR transmission support solution at the \u00c9l\u00e9onore mine (Newmont)” image=”https:\/\/polyplasts.com\/wp-content\/uploads\/2024\/09\/29.png” image_icon_width=”30%” _builder_version=”4.27.0″ header_font=”|700||on|||||” header_text_color=”#7D1B64″ header_font_size=”16px” header_letter_spacing=”1px” header_line_height=”1.4em” body_font=”||||||||” body_text_color=”#1e1d1d” body_line_height=”1.3em” text_orientation=”center” custom_margin=”||10px” animation_style=”fade” animation=”off” locked=”off” global_colors_info=”{}”]<\/p>\n

    At Newmont’s \u00c9l\u00e9onore mine, our customer had a recurring problem on Caterpillar trucks and scoops, with a hydraulic oil leak damaging a rubber part that was difficult to replace (about 12 hours of maintenance).<\/p>\n

    In collaboration with them, we designed a urethane part<\/strong> capable of resisting the solvents present in hydraulic oil. This improvement not only significantly reduced maintenance time<\/strong>, but also avoided unplanned downtime<\/strong>, which could lead to a loss of production of around $500,000 per day. The return on investment for this solution was immediate<\/strong>, being realized within a day. <\/p>\n

    [\/et_pb_blurb][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.24.2″ _module_preset=”default” custom_padding=”1px|||||” da_disable_devices=”off|off|off” global_colors_info=”{}” da_is_popup=”off” da_exit_intent=”off” da_has_close=”on” da_alt_close=”off” da_dark_close=”off” da_not_modal=”on” da_is_singular=”off” da_with_loader=”off” da_has_shadow=”on”][et_pb_row _builder_version=”4.27.0″ _module_preset=”default” animation_style=”fade” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.24.2″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.0″ _module_preset=”default” text_font=”|700|||||||” text_font_size=”20px” header_2_font=”|700|||||||” header_2_font_size=”34px” header_2_line_height=”1.2em” header_3_font=”–et_global_heading_font|700|||||||” header_3_text_color=”#212023″ header_3_font_size=”40px” header_2_font_size_tablet=”34px” header_2_font_size_phone=”28px” header_2_font_size_last_edited=”on|phone” global_colors_info=”{}”]<\/p>\n

    OUR TOP 5 CUSTOMERS<\/h2>\n

    MAJOR COMPANIES PLACE THEIR TRUST IN US<\/p>\n

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    Success storiesResults that speak for themselves!AGNICO EAGLE DIVISION MEADOWBANK IMPROVED DROP LINER SERVICE LIFEMeadowbank approached us because their original drop liner didn’t last between the two scheduled shutdowns. The original liner had a lifespan of around 10-11 weeks, while shutdowns were scheduled every three months. This led to production stoppages for temporary repairs. Implemented solutions […]<\/p>\n","protected":false},"author":2,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"dipi_cpt_category":[],"class_list":["post-1653","page","type-page","status-publish","hentry"],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/polyplasts.com\/en\/wp-json\/wp\/v2\/pages\/1653","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/polyplasts.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/polyplasts.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/polyplasts.com\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/polyplasts.com\/en\/wp-json\/wp\/v2\/comments?post=1653"}],"version-history":[{"count":13,"href":"https:\/\/polyplasts.com\/en\/wp-json\/wp\/v2\/pages\/1653\/revisions"}],"predecessor-version":[{"id":2675,"href":"https:\/\/polyplasts.com\/en\/wp-json\/wp\/v2\/pages\/1653\/revisions\/2675"}],"wp:attachment":[{"href":"https:\/\/polyplasts.com\/en\/wp-json\/wp\/v2\/media?parent=1653"}],"wp:term":[{"taxonomy":"dipi_cpt_category","embeddable":true,"href":"https:\/\/polyplasts.com\/en\/wp-json\/wp\/v2\/dipi_cpt_category?post=1653"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}